Crane Repairs
Here at Cobal Cranes we offer a crane repair and maintenance service, capable of fixing any type and size or crane there is. With our experienced crane engineers travelling across the UK everyday performing either routine checks or on a 24/7 call out repair, we have highly skilled and expert engineers that can get your crane up and running again. Following every service, our qualified engineer completes official service sheets and issues a detailed report. This report outlines any necessary remedial repairs and prioritises their urgency, ensuring you stay ahead of potential issues. Our dedicated repair and maintenance department also provides full on-site load testing for all your lifting equipment,
Expert Crane Repairs and Scheduled Maintenance Contracts
Keep your lifting equipment safe, compliant, and operating at peak efficiency with our expert crane repair and scheduled maintenance contracts.
Regular maintenance is critical for all lifting equipment, including overhead cranes, gantries, hoists, runway systems, and swing jibs. We recommend service intervals of at least once every 12 months, though high-usage or demanding environments may require checks as frequently as every month. The optimal service frequency is determined by your specific crane usage and operating environment.
Comprehensive On-Site Service and Certification
Following every service, our qualified engineer completes official service sheets and issues a detailed report. This report outlines any necessary remedial repairs and prioritises their urgency, ensuring you stay ahead of potential issues.
Our dedicated repair and maintenance department also provides full on-site load testing for all your lifting equipment, including: Overhead Cranes, Gantries, Hoists, Runway Systems & Swing Jibs
All testing and maintenance are conducted in strict accordance with statutory requirements to ensure full legal compliance and safety.
All crane repairs carried out on site or if we are unable to carry out the crane repairs onsite we can bring them back to our workshop, please find list below;
- Hoist motor (Rewind when burnt out. All motors (Hoist, cross travel and long travel))
- Hoist gearbox & Drum/Pedestal bearings
- Hoist rope (Supply and fit)
- Rope guides
- Brakes (Brake conversions)
- Limits (Top, bottom and ultimate)
- Slow down limits (Cross and long travel)
- Bottom blocks & Safety catches
- Wheels (Cross travel and long travel)
- Pendant & Radio Remote Controls
- Cables, Contactors, Collectors & Electrics
We can supply test weights if required for carrying out load test’s. Which we would then supply test Loler inspections and certificates.
Crane Repairs FAQs
How often should my overhead crane be inspected?
The frequency depends on the service class and usage, but generally, a frequent inspection (daily to monthly, visually checking operating mechanisms) and a periodic inspection (monthly to annually, detailed inspection including load testing and disassembly of critical components) are required by standards like HSE. Regular inspections help catch minor issues before they require major repairs.
What are the most common reasons an overhead crane needs repair?
Common issues include worn out brake components, damaged wire rope or hoist chains, electrical malfunctions (e.g., contactor wear or wiring faults), worn wheels and bearings due to misalignment, and issues with the limit switches that control hoist travel.
Is it better to repair or replace an old crane?
This is a key decision. Repair is usually cost-effective for minor component failures. Replacement may be necessary if the crane structure is compromised, major components are obsolete, or if the cost of repair exceeds 50-60% of a new crane’s price. Modernising (e.g., updating controls or hoists) is a middle ground that can extend the life of a structurally sound crane.
How long does a typical overhead crane repair take?
The duration varies significantly based on the issue. A minor electrical fix might take a few hours. A major repair like replacing a hoist motor, gearbox, or bridge wheels could take several days, especially if specialised parts need to be ordered.